KOOI® System Stationary Pull Installation | Hygiene Regulations

Damage-free pallet swapping by pulling goods on slip sheets from one pallet to another.

Wooden pallets are not allowed in production environments where food, medicines, and other products must be manufactured under strict hygienic conditions. The value of these products is often relatively high, and the packaging must not be damaged, as this can lead to rejection and damage to the producer’s reputation.

By placing the products on slip sheets with a hygienic pallet as the base during production, they can be pulled as a complete package from one pallet to another upon leaving the production area. The stationary KOOI® Pull Installation has a horizontally moving clamp installation that secures the slip sheet and drags the goods from one pallet to the other. Since no parts of the pallet exchange device touch the packaging, the products can be transferred between pallets without any damage.

Transfer goods using slip-sheets.
Minimze risk of product damagem.
Ensure a quick pallet transfer process.
No rotation of goods.
Eliminate the need of manual handling.

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What are all the advantages of Stationary Pull Installations?

Increased Safety

Workplace safety is crucial. The Stationary Pull Installation is equipped with a warning buzzer and flashing light and can be fitted with various additional safety features, such as a safety light curtain.

Efficiency in Time

Pallet exchanges are completed within 30 seconds. Depending on the configuration, loading and unloading can be done with a forklift or pallet trucks. Manual handling is not required with horizontal pallet exchange machines.

Ergonomics

Pallet exchange machines can perform various tasks, such as switching from plastic to wooden pallets. Customers might prefer specific pallets for better handling in the warehouse or choose sturdier pallets for added durability. This approach significantly reduces the risk of damage.

Ergonomics

The pallet exchange machine can be operated using a remote control from the forklift cabin, eliminating the need to leave the forklift. Since goods are moved horizontally on a platform, pallet handling can be fully automated with a forklift, making the machine very safe.

Cost Savings

Goods need to be placed on a slip-sheet during production, which incurs additional costs. However, this method ensures that during pallet exchanges, goods are not pushed or come into contact with anything that could potentially cause damage.

Productivity

KOOI® pallet transfer machines have a proven track record and are designed to minimize the risk of malfunctions or downtime, ensuring consistent operation within the production process. Downtime and damage result in significant costs.

Companies using Stationary Pallet Inverters

Frequently asked questions about KOOI® Stationary Pull Installers

What is a pallet-changing machine?

A pallet changing machine is a piece of equipment designed to transfer goods from one pallet to another without manual lifting. This process is commonly required for hygiene reasons, when moving goods into a different storage area, or when shipping goods internationally where different pallet standards may apply. The KOOI® Pallet Changing Machines safely and efficiently switches the goods from a wooden, plastic, or metal pallet onto another pallet type while minimizing the risk of damage to the goods. Pallet changers are used in various industries, including pharmaceutical, food, and manufacturing, to improve efficiency, ensure safety, and maintain product hygiene during the handling and shipping processes.

How does a Pallet-changing machine work?

Meijer Handling Solutions manufactures two different principles of pallet changing: units that allow the load to be switched between pallets horizontally, and machines that rotates the load, the co-called Pallet-Inverters. Each principle has its advantages and disadvantages.

Can I use the Stationary Pull Installation in all environments?

The Stationary Pull Installation is mainly designed to the pharmaceutical and healthcare industry and a stainless steel version is one of the options we can offer. Stainless steel is essential in pharmaceutical manufacturing for example due to its non-porous nature, preventing bacteria buildup and ensuring hygiene. Its corrosion resistance allows for regular cleaning with strong disinfectants, while its durability ensures long-term reliability under harsh conditions, making it cost-effective. Additionally, its chemical stability prevents medication contamination. The material’s smooth surface further facilitates easy cleaning and sanitation, upholding stringent industry standards.

How fast does the pallet changing machine operate?

The speed of changing pallets refers to the rate at which the unit operates during the actual pallet swap. The handling speed also depends on the type (model), such as horizontal pallet changing machines and pallet inverters. Additionally, the speed can vary depending on the goods being transferred from one pallet to another. Generally, a horizontal pallet changing machine is twice as fast as a pallet inverter, which means approximately 30 seconds to a minute for an inverter.

What type of slipsheets are necessary to start working with a stationary push-pull unit?

The type of slipsheet to be chosen with the pallet transfer machine depends on many factors including size of load, weight and where the load will eventually be shipped to due to moisture absorption with cardboard slipsheets may be the case. Reuse of slipsheets can also play a role in the implementation process.

What maintenance is required for pallet changing machines?

Regular maintenance includes inspecting moving parts, checking hydraulic systems, lubricating components, and ensuring sensors and control systems are functioning correctly. Following the manufacturer’s maintenance schedule is crucial for optimal performance and longevity.

Can pallet changing machines handle delicate or unstable loads?

Yes, many pallet-changing machines are equipped with features to handle delicate or unstable loads carefully, using adjustable clamps, pressure settings, and smooth handling mechanisms to prevent damage.

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"The switch made immediate impact on the whole chain"

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"The switch made immediate impact on the whole chain"

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Compliance or Application of the Machinery Directive/Work Equipment Directive

The KOOI® Pallet Exchangers fully comply with all CE standards, including a flashing light with sound signals, remote control, and, depending on the model, a safety curtain. All machines also have a safety circuit CAT3/Pld as standard.
The correct application of safety measures (fencing, light grids, etc.), whether supplied by Meijer Handling Solutions or not, in relation to the requirements set out in the European Machinery Directive and/or the Work Equipment Directive, is the responsibility of the customer and/or user.
The customer and/or user must ensure that the machine or installation produced by Meijer Handling Solutions, including safety measures, complies with the requirements of the European Machinery Directive or the Work Equipment Directive and any applicable European standards.
If you have any questions about the above, we can assist you with our knowledge of the relevant regulations and standards.

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FAST AND CONTACTLESS PALLET EXCHANGE FOR PHARMACEUTICAL AND HEALTHCARE GOODS.

Damage-free pallet swapping by pulling goods on slip sheets from one pallet to another.