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EXTENDABLE FORKLIFT FORKS FOR OPTIMAL EURO PALLET HANDLING.

Euro-Pallets and Forklift Compatibility: A Closer Look at Handling Difficulties

The Euro-pallet, also known as the EPAL-Pallet, is one of the best-selling pallet types with dimensions of 800×1200 mm. Although it is a standard pallet, its dimensions are not ideal. The problem is that nearly all forklifts used for handling these EUR/EPAL pallets are equipped with standard forks that are longer than the shortest side of the pallet, which is 800 mm. If the pallet is handled from the long side, the fixed forks will always extend beyond the back of the pallet, potentially causing damage.

KOOI® ReachForks are extendable forklift forks that can extend from 800 mm to 1200 mm. This ensures that a euro pallet is always sufficiently supported, preventing it from tipping forward and protruding through the pallet and causing damage. The reason forklifts are still often equipped with standard, overly long forks is likely due to a lack of awareness and the perception that telescopic forks are expensive. However, research shows that when you analyze the costs, most reach forks pay for themselves within a year.

  • Less damage, always the right length.
  • No heavier forklift required.
  • Faster and more efficient in use.
  • Less stress for the forklift driver.
  • Tilt function can be used.
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Improved efficiency
5%
Pallet support
100%
Years of warranty
2

What are all the advantages of using ReachForks for Euro-pallets?

Increased Safety

Forklift forks that are too long protrude from the back of the pallet. When lifting, a pallet behind may be inadvertently lifted as well, and will cause damages and possible injuries. As a company, why would you want to run these risks and put all the responsibility on your forklift driver when there is a simple solution like extendable forklift forks.

Efficiency in Time

With a relatively small investment, the forklift becomes so much more efficient. Surely a forklift driver should be relieved of extra handling. By picking up the euro pallet from the long side, the pallet must be lifted flush with the nose of the forks otherwise the forks will stick out. This takes time and will affect the speed of handling.

Space saving

A forklift with 1200 mm forks has a larger turning radius than and a forklift with extendable forks with a retracted length of 800 mm. Once the forklift forks are positioned inside the pallet pockets are turned, the ReachForks are extended to 1200 mm, thus improving efficiency.

Productivity / Work flow

Every forklift driver is taught to place the load/pallet against the fork back to obtain the best possible stability when transporting the pallet. So why does the driver suddenly have to estimate how far the pallet should be from the fork back to prevent it from sticking out? This caution will affect work speed and productivity.

Reducing Costs

Damage to pallets and goods cost a lot of money, pallets have to be returned to the packing department, product and or pallet replaced, stock correction, damage report made, photos taken for evidence, a waiting truck and forklift driver and a dissatisfied customer. Is it all worth it?

Forklift / Truck Driver Satisfaction

With telescopic forklift forks, your driver can work faster and cause less damage. By operating ReachForks from the driver’s cabin, the forks can adjust to two lengths, increasing safety and reducing damage. Your driver will have fewer worries and will enjoy their responsible job more and will perform his work more efficiently.

Specifications sheet

Download specifications

ROI calculator

Calculate ROI

Many respected forklift brands use KOOI® ReachForks, enabling the end user to work more efficiently.

Frequently asked questions about euro-pallet handling and KOOI® Extendable Forks

Are telescopic forks heavier than standard forklift forks for handling Euro-pallets?

Slightly yes, telescopic forks are approximately 5% heavier than standard forklift forks for Euro Pallet applications. A set of reach forks weighs around 90 kg, while a set of standard forks with a length of 1200 mm weighs 86 kg.

What are the weight limitations when using KOOI® ReachForks for EPAL pallets?

KOOI ReachForks are designed to handle a variety of weights, but the specific limit depends on the model. Generally, they can handle loads up to 1,500 kg. which is the maximum carrying weight of the EPAL pallets.

How do I ensure the EPAL pallets is correctly positioned on the KOOI® ReachForks?

Ensure the pallet is centered and the forks are fully inserted. The load should be evenly distributed across both forks to prevent tilting and potential damage.

Can KOOI® ReachForks be used with all forklift models?

KOOI ReachForks are compatible with most standard forklift models. However, it’s important to verify compatibility with your specific forklift before use.

What maintenance is required for KOOI® ReachForks when handling EPAL pallets?

Regularly inspect the forks for any signs of wear or damage. Ensure the extension mechanisms are lubricated and functioning smoothly. Follow the maintenance guidelines provided by the manufacturer.

How can I prevent damage to EPAL pallets when using KOOI® ReachForks?

Use the tilt indicator to ensure the forks are level. Avoid sudden movements and ensure the forks are properly aligned with the pallet slots before lifting.

How does the Bluetooth tilt indicator assist in handling EPAL pallets?

The Bluetooth tilt indicator ensures the forks are level, reducing the risk of tilting and potential damage to the pallets. It provides real-time feedback to the operator.

Do I need a special forklift using Euro-pallet forks extensions?

Hydraulic EURO-Pallet extensions require an additional hydraulic function. Often this is already standard on a forklift. Since telescopic forks are almost as heavy as standard forklift forks, no additional heavier forklift is necessary.

Are there only hydraulically extendable forklift forks for Euro-pallet handling?

No, for those companies that do not need to extend forks regularly daily, Meijer Handling Solutions also supplies manually extendable forklift forks.

Aren't ReachForks much thicker than standard forklift forks?

Telescopic forklifts are indeed slightly thicker than standard forklifts, but their thickness depends most on capacity. We already supply telescopic forks with a thickness of 40 mm and a capacity of 1700 kg / 600 mm.

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Customers can tell

"Since using the KOOI® ReachForks, we have had virtually no damage to pallets and goods, and we can move more pallets per time unit, quickly recouping the investment."

Transport and storage company Giesing has been a loyal user of KOOI® ReachForks for many years.
With a secure storage area of over 4000m², the company stores many pallets for customers and delivers the goods on demand if necessary. The pallets the company stores are mainly Euro pallets, placed in the warehouse with the short side first, thus 1200 mm deep. When the Euro pallets need to be loaded into the truck, they must be picked up from the long side.

Read case study

Collaborating with Suppliers for Forklift Efficiency

For the installation of Euro-Pallet ReachForks, a heavier forklift is not necessary, nor is an additional hydraulic function required in most cases to operate the ReachForks. However, it is important to involve the forklift dealer in purchasing the telescopic forks since a different attachment will be coupled to the forklift, and often the type plate with details of the forklift will be updated accordingly. Naturally, there may be instances where additional controls for the ReachForks are necessary, requiring the installation of a hose package and/or hydraulic control valve. These tasks are relatively simple for a forklift supplier or manufacturer.

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ROI calculation

An easy way to calculate the reduction of costs caused by pallet damage by using KOOI® ReachForks instead of standard forks for the handling of Euro (EPAL) Pallets.

By using the ROI calculator, we aim to provide insight into the costs involved when handling Euro-pallets with standard forklift forks, based on several key factors. The calculator uses assumptions, and Meijer Handling Solutions cannot be held liable for the results. Experience proves that it gives a good indication, though. Make your own calculation, starting with adjusting the pre-sets.

Key pre-sets
Number of working weeks per year:
Number of claims per week:
Number of working days per week:
Number of working hours per day:
Costs to goods and pallets
We assume a value for the goods, representing the total cost of the items on a pallet, and calculate the damage amount as a percentage of that value. Additionally, we estimate the costs for repairing the pallet (Euro 3,50) if it gets damaged. Damage can occur if the forks are too long and hit objects behind the pallet. Alternatively, if the forks are too short, the pallet may not be adequately supported, causing the load to become unstable and potentially fall.
Value of the product on the pallet (€):
Damage in percentage per week (%):
Costs to goods and pallets repair (€):
0,00
Administration costs
If the goods or pallet are damaged, these costs must also be handled administratively. Often, a damage report needs to be created with photos to be sent to the customer. Because the product is damaged, there will also be an inventory discrepancy that must be processed administratively. Additionally, the insurance company may need to be involved if the damage needs to be claimed.
Administrator costs per hour (€):
Administration time (minutes):
Administration costs (€):
0,00
Repacking of goods
The load is damaged, and this damage often occurs at the bottom, requiring the goods to be returned to the packaging department. There, the load often has to be manually removed from the pallet, and sometimes the pallet itself needs to be replaced as well. Due to the damage, the total number of goods must be made complete again. The palletload is then resealed and finally transported back to the shipping department.
Logistic employee costs per hour (€):
Additional time required for repacking (minutes):
Repacking costs (€):
0,00
Loss of efficiency
If the driver has to work with forklift forks that are too long, they will carefully insert the forks into the long side of the pallet, fearing that the forks will stick out on the other side. In this situation, fixed forks are always too long! When inserting into the long side of the pallet, the load may tip forward because the pallet is not adequately supported, causing the driver to drive more slowly. With standard forklift forks, the turning radius is also larger, increasing the risk of damaging the pallet blocks, especially on the short side of the pallet. All in all, this takes more time, leading to higher costs.
Loss of efficiency (%):
Loss of efficiency costs:
0,00
Total Indicative Costs and ROI
Indicative purchase price of KOOI® ReachForks with a retracted length of 800 mm and an extended length of 1200 mm: Euro 4500,00 excluding modifications on forklifts like hosing and extra hydraulic function. Some forklifts have already an extra function, so there is no extra cost.
Total Indicative Costs when Causing Damage (€):
0,00
Return of Investment when using KOOI® ReachForks handling Euro pallets:
0 Weeks
/
0 Years

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